Transform your electronic designs into reality with our precision Surface Mount Technology (SMT) PCB assembly services. We specialize in mounting components directly onto printed circuit board surfaces using advanced automated equipment and rigorous quality control processes.
Our SMT Assembly Capabilities:
Our state-of-the-art facility handles components as small as 01005 (0.4mm x 0.2mm) with placement accuracies of ±0.025mm. We support a comprehensive range of package types including BGA, QFN, LGA, CSP, and fine-pitch components down to 0.3mm lead spacing. Our high-speed pick-and-place machines can handle up to 150,000 components per hour while maintaining exceptional accuracy.
Advanced Process Control:
Every assembly undergoes automated optical inspection (AOI), in-circuit testing (ICT), and X-ray inspection for hidden solder joints. Our nitrogen-atmosphere reflow ovens ensure consistent solder joint quality, while our solder paste inspection systems verify precise stencil printing before component placement. We maintain full traceability throughout the assembly process with detailed documentation and material certifications.
Quality Standards & Certifications:
Our facility operates under ISO 9001:2015 and IPC-A-610 Class 3 standards, ensuring aerospace and military-grade quality for all assemblies. We’re RoHS compliant and offer lead-free assembly processes. Statistical process control monitors critical parameters in real-time, maintaining defect rates below 10 parts per million.
Flexible Manufacturing Solutions:
Whether you need prototype quantities of 5 pieces or production volumes exceeding 100,000 units, our scalable manufacturing approach adapts to your requirements. We support both single and double-sided assembly, mixed technology boards combining SMT and through-hole components, and flexible/rigid-flex PCB assembly.
Value-Added Services:
Beyond assembly, we provide design for manufacturability (DFM) analysis, component sourcing and procurement, functional testing, conformal coating, and packaging solutions. Our engineering team collaborates with clients to optimize designs for automated assembly and cost-effectiveness.
Industries Served:
Medical devices, automotive electronics, telecommunications, industrial controls, consumer electronics, aerospace, and defense applications. Our experience spans critical applications requiring the highest reliability standards.
Fast Turnaround:
Standard lead times of 5-10 business days for prototype quantities, with expedited 24-48 hour options available. Production volumes typically ship within 2-3 weeks depending on component availability and complexity.
Ready to bring your designs to life with professional SMT assembly? Contact us for a detailed quote and consultation on your next project.
