We provide full turnkey and partial turn-key PCB assembly services, Pls mark which parts you will supply or un-mounted.
Turnkey PCB Assembly is a comprehensive service offered by PCB manufacturers that covers the entire process of creating a finished, fully-assembled printed circuit board. This all-in-one solution includes PCB fabrication, component sourcing, and assembly, all managed under one roof. The term “turnkey” implies that the customer receives a complete, ready-to-use product, eliminating the need for multiple vendors or in-house assembly.
Key aspects of Turnkey PCB Assembly include:
By offering these services in a single package, Turnkey PCB Assembly providers simplify the production process, reduce lead times, and often lower overall costs for their clients.
When considering Turnkey PCB Assembly services, it’s important to understand the distinction between partial and full turn-key options:
In a partial turn-key scenario, the client takes responsibility for some aspects of the production process. This might include:
Partial turn-key can be a good option for companies with specific component requirements or those looking to maintain more control over certain aspects of the production process.
Full turn-key PCB assembly is a comprehensive service where the manufacturer handles every aspect of the production process, from design review to final delivery. This includes:
Full turn-key assembly offers the highest level of convenience and is ideal for companies looking to focus on their core competencies while leaving the PCB production entirely to experts.
Choosing turnkey PCB assembly services, especially for prototypes, offers numerous advantages. Let’s explore these benefits in detail:
One of the most significant advantages of turnkey PCB assembly is the reduction in turnaround time. By consolidating all processes under one roof, you eliminate the delays associated with shipping between different vendors. This streamlined approach can significantly speed up the prototyping phase, allowing you to move from concept to functional prototype faster than ever.
With turnkey services, you have a single point of contact for your entire project. This eliminates the potential for miscommunication that often occurs when dealing with multiple vendors. Your project manager at the turnkey facility can oversee all aspects of production, ensuring a cohesive and efficient process from start to finish.
By offloading the manufacturing and assembly processes to a turnkey provider, your engineering team can focus more on design improvements. This additional time can be crucial in refining your product and addressing any potential issues before moving to full-scale production.
Turnkey PCB assembly providers often have experienced engineering teams that can offer valuable insights into your design. They can suggest improvements for manufacturability, component selection, and overall performance, leveraging their expertise to enhance your product.
Component sourcing can be a time-consuming and complex process, especially for prototypes that may require small quantities of specialized parts. Turnkey providers have established relationships with suppliers and can often source components more efficiently and cost-effectively than you could on your own.
Turnkey PCB assembly houses have specialized equipment and trained personnel dedicated to PCB assembly. This expertise, combined with rigorous quality control processes, helps minimize assembly defects, ensuring higher quality prototypes.
While it might seem counterintuitive, turnkey services often lead to cost savings. By consolidating services, you benefit from economies of scale, reduced shipping costs, and the elimination of potential rework due to miscommunication between vendors.
Turnkey providers implement comprehensive quality control measures throughout the entire production process. From incoming component inspection to final product testing, every step is monitored to ensure the highest quality standards are met.
Turnkey PCB assembly services offer flexibility in both customization and scalability. Whether you need a small batch of highly customized prototypes or are ready to scale up to full production, a turnkey provider can adjust their processes to meet your specific needs.
Turnkey PCB assembly providers offer a wide range of capabilities to meet diverse project requirements. Here’s an overview of what you can expect:
To ensure a smooth turnkey PCB assembly process, the following files are typically required:
While I can’t endorse specific companies, it’s important to choose a turnkey PCB assembly partner that offers:
When evaluating potential partners, consider requesting sample projects, client testimonials, and a detailed overview of their capabilities and processes.
Understanding the turnkey PCB assembly process can help you better appreciate the value it brings to your projects. Here’s a typical workflow:
The process begins with a thorough review of your PCB design and documentation. This includes checking Gerber files, bill of materials (BOM), and assembly drawings for any potential issues or optimization opportunities.
Based on the BOM, the turnkey provider sources all necessary components. They leverage their supply chain relationships to secure the best prices and ensure component availability.
The bare PCBs are manufactured according to your specifications. This process involves creating the copper traces, drilling holes, applying solder mask and silkscreen, and any other required fabrication steps.
Components are assembled onto the PCB using automated SMT placement machines for surface mount components and manual or automated processes for through-hole components.
Assembled PCBs undergo rigorous testing, which may include automated optical inspection (AOI), X-ray inspection, in-circuit testing (ICT), and functional testing to ensure they meet all specified requirements.
Before shipping, the assembled PCBs undergo a final inspection. They are then packaged according to your specifications to protect them during shipping.
While both turnkey and contract PCB manufacturing involve outsourcing PCB production, there are key differences:
Turnkey PCB Assembly:
Contract PCB Manufacturing:
When ordering turnkey PCB assembly services, you typically have three options:
In this scenario, the turnkey provider handles all aspects of component sourcing based on your bill of materials. This option offers the most convenience and leverages the provider’s supply chain expertise.
Benefits:
With this option, you source and provide all the necessary components to the turnkey provider. They then handle the PCB fabrication and assembly.
Benefits:
This hybrid approach allows you to provide certain components while the turnkey provider sources the rest. It’s a flexible option that can be tailored to your specific needs and preferences.
Benefits:
In conclusion, turnkey PCB assembly offers a comprehensive solution for businesses looking to streamline their PCB production process. By choosing the right turnkey partner and understanding the various options available, you can benefit from reduced lead times, improved quality control, and a more efficient overall production process. Whether you’re working on a prototype or scaling up to full production, turnkey PCB assembly services can provide the flexibility and expertise needed to bring your electronic products to market quickly and efficiently.
We provide both full turnkey PCBA and partial turnkey services. Both options follow a similar principle—they minimize your responsibility for sourcing electronic components, including managing overage calculations, the Bill of Materials (BOM), logistics, inventory, and more.
With full turnkey services, we handle and produce everything, from manufacturing the circuit boards to sourcing and ordering PCB components, conducting quality inspections and testing, and final product assembly. Our team of technical experts applies their expertise to every order, whether it’s a low-volume PCB assembly prototype or a large-scale production run.
We are an International Traffic in Arms Regulations (ITAR) and SAM registered company. Contact us for our Cage Code.
We work with some of the premier Aerospace companies in the industry. We are an AS9100d registered company.
We have the expertise to assemble RoHs IPC Class 3 medical devices. Rigid, Flex, and Rigid-flex PCB assemblies.
Whether it be power or RF boards related to self-driving cars, we have the expertise to get the job done right the first time.
We can assemble critical control system printed circuit boards that will be exposed to challenging environments.
Radio Frequency (RF) PCB assembly has unique challenges that we can help with. Roger/FR4 hybrid PCB assemblies are routine for us.