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High Quality Antenna PCB Manufacturer

Want Antenna PCB Manufacturing Price,Send mail to Sales@raypcb.com

Antenna PCB is wireless device to receive and transmit signals , has been used in telecommunication widly, As 5G network coming , More and more electronic device need Antenna PCB to communicate , called Internet of things(IoT) .

Types of Antenna PCB :

Wheels antenna pcb
Antenna PCB

Wheels Antenna PCB

Yagi Antenna PCB
Wheels Antenna PCB

Yagi Antenna PCB     

Log Periodic Antenna
Yagi Antenna PCB     

Log Periodic Antenna PCB

Quadcopter Antennas PCB
Log Periodic Antenna PCB

Quadcopter Antennas PCB

Flex PCB Antenna
Quadcopter Antennas PCB

Flex PCB Antenna

Ultra Wide Band (UWB) Antenna PCB
Flex PCB Antenna

Ultra Wide Band (UWB) Antenna PCB

Patch Arrays antenna PCB
Ultra Wide Band (UWB) Antenna PCB

Patch Arrays antenna PCB

Generic MMIC Antenna PCB
Patch Arrays antenna PCB

Generic MMIC Antenna PCB

Custom antenna PCB
Generic MMIC Antenna PCB

Custom Antenna PCB

These antennas PCB are great for expanding your wireless network and improving your broadcasting or receiving stations.

Designing  a PCB Antenna :

Antenna PCB design and RF layout are the two most essential components of any wireless device. You can take two identical RF products, each with a different PCB antenna design and layout and get two vastly different RF performance ranges. What’s the difference between them ? It’s all about quality and consideration taken during the design process.

Many electronic applications into the 2.4 GHz and 915 MHz bands for commercial and consumer use, the demand for compact PCB antennas operating in the ISM bands is ever-increasing. As the name suggests, a PCB antenna is printed directly on the board

Cost-optimized Planar F-Antenna PCB

Cost-optimized Planar F-Antenna PCB

1.  You can use  the free online Web page (http://www1.sphere.ne.jp/i-lab/ilab/tool/ms_line_e.htm) to calculate the Width of the Micro-strip Line we need to designed. you can go to url to check .

2. Use the following formula below to calculate the width of the antenna.

calculate the width of the antenna

3.For Antenna Design

A Meandered Inverted F-Antenna, or MIFA, needs to be length-adjusted to account for antenna radiation impedance and frequency. The tip and length of a MIFA antenna are determined by the thickness of your PCB as shown below:

Antenna Design

Antenna PCB Material :

Antenna PCB material  should be high frequency , Normally fr4 canot have good performance . here we list material that can be used for antennas PCB manufacturing :

Rogers PCB

Teflon

Arlon

Taconic

Nelco

Fr5

Dupont

Isola

RayMing is antenna PCB manufacturer who can support different choice of antenna PCB material , If you are designing a antenna PCB  you can inquiry us how to choose antenna material , if you already have design , Welcome to send PCB file to sales@raypcb.com  to get a quote now !

Understanding the Antenna PCB

pcb wifi antenna,

The world has slowly but increasingly moved towards wireless technology. Currently, most electronic devices rely heavily on wireless technology. Look at your smartphones, laptops, pads, etc. A key element that enables transmission and reception of electromagnetic radiation under unrestricted space is the antenna PCB. So what does it entail? How does it work?

PCB antenna is the most common type of antenna in a pcb. It is printed onto the board with copper ink and has an electrical connection to another electronic component such as a connector or resistor where it can then transmit or receive electromagnetic waves. Antenna PCB is a wireless device responsible for transmitting and receiving signals. It has diverse applications though primarily in the telecommunication sector. The onset and perhaps domination of the telecommunication sector by 5G technology in the immediate future elevates the importance of an antenna circuit board. More electronic devices will require antenna-printed circuit boards to communicate as IoT.  

Therefore, understanding every crucial aspect of antenna PCB, especially the LPWAN (Low Power Wide Area Network) or LoRa PCB antenna, becomes necessary as an electronics designer.  

Designing an Antenna PCB

The core components of a wireless system entail an RF layout and an antenna PCB design. The two become crucial when designing a wireless electronic product. It arises because the antenna design, PCB layout, and enclosure influence the RF product’s wireless range upon deployment. Remember, RF products use coin-cell battery power, something that gets optimized with proper design considerations.

Important factors to consider in the design process are numerous. It includes understanding the impossibility of getting a wide disparity of RF ranges that deploy the same power and silicon design elements yet with different antenna design and layout practice. Other vital layout aspects to comprehend include the RF trace via holes, grounding and antenna, power supply decoupling, and PCB stack up.   

A properly designed antenna optimizes the product’s operating distance. The capacity to transmit more power increases the distance covered by the PER or packet error rate and receiver’s sensitivity. Likewise, a properly tuned radio can react with little antenna radiation, especially on the receiver side.

Antenna Basics

An antenna represents an exposed conductor. Conductors become an antenna whenever they attain a particular ratio or become a multiple of a signal’s wavelength. The condition gets inferred to as resonancel since the antenna-fed electrical energy gets radiated into space.

The antenna geometry possesses two vital aspects in antenna feed and antenna length. In PCBs, the antenna (a quarter-length conductor) achieves similar performance to a dipole antenna. It operates by having a ground located some distance beneath the conductor to create an image of a similar length (a quarter). In combination, these legs function like dipole antennas and are referred to as quarter-wave monopoles.

It is therefore important to consider the following when developing a PCB antenna design or the quarter-wave antenna. Take into account the antenna feed, antenna length, antenna types, and size and shape of the return path and ground plane.

Antenna Categories

pcb bluetooth antenna

Three main categories of antenna types exist and include the wire antenna, the PCB antenna, and the chip antenna.     

  • Wire Antennas. It involves a wire that extends from the printed circuit board into free space. However, its length matches a quarter-length over ground plane designation and gets fed using a 50-Ω four transmission line. It provides the best RF range and performance because of its three-dimensional exposure and attributable dimensions. The wire can prove a loop, a straight one, or a helix.
  • PCB Antenna. Alternatively inferred to as PCB trace antenna, it involves a trace drawing on the printed circuit board. It can entail different shapes of traces, including a meandered trace, straight trace, circular trace, inverted F-type trace, or a wiggly curve based on the space and antenna type constraints. Antennas on printed circuit boards become two-dimensional structures in a similar PCB plane. However, particular guidelines need to be followed when bringing a 3D antenna and transitioning it into a 2D PCB trace.   

Printed circuit board antennas need more board space, are cheaper, and possess a lower efficiency compared to wire antennas. What’s more? It possesses an acceptable wireless range for BLE applications besides having easy manufacturability.

  • Chip Antenna. It comes as a tiny form-factor integrated circuit possessing a conductor. It usually becomes useful without sufficient space for the PCB antenna printing or in supporting 3D wire antennas.

Before embarking on the design process of the PCB antenna, it is therefore important to consider the three diverse categories of antennas, the basics, and the different types under each antenna class.

Simplifying the Antenna Design

Most antenna designs end up becoming complex. It arises from the need to have antennas that realize more applications yet consume less power, especially its mechanical dish antenna counterparts. The need to transfer numerous data streams, quickly relocate fresh users and threats and extend the working life of the antenna at low costs also contribute to this scenario.

An excellent solution to this regard has revolved around phased antenna designs. It, however, experiences shortcomings that get addressed by advanced semiconductors. Besides reducing their power consumption, advanced semiconductor technology plays a pivotal role in miniaturization (weight and size).

The need to keep simplifying these antenna designs increases daily. However, how to go about it always seems the sticking point. This section will detail how the phased array technology focusing on beamforming IC can simplify the antenna designs.

Phased Array Technology

The phased array antenna comes as a collection of assembled antenna elements featuring a combination of each element’s radiation pattern with an adjacent antenna, which leads into the main lobe. The main lobe radiates energy at a preferred spot, though depending on the antenna design, it will be responsible for destructively interfering with the signals coming from the undesired direction. Consequently, this leads to the formation of ineffective side lobes and signals.

Design Attributes

The design of the antenna array aims to maximize energy emanating from the main lobe and limit that from the side lobes to satisfactory levels. Manipulation of the radiation direction becomes possible through varying the signal phase fed into every antenna element. A phased array also enables better comprehension of the beam steering properties as it lacks mobile mechanical parts.

Phase adjustment of the IC-based semiconductor happens in a matter of few nanoseconds. Therefore, changing the radiation pattern direction is possible before quickly responding to new users or threats. Equally, it is possible to change the radiation beam to an effective zero, absorbing the interferer signal, thereby disappearing the object. Additionally, the phased array antenna allows for simultaneous radiation of multiple beams. It, therefore, makes it possible to track multiple targets or manage user data for various data streams.

Another crucial aspect regarding the phased array antenna entails the antenna element spacing. It is vital to set the component number once you have established the system objectives. The diameter of the physical array is dependent on the size limit of every cell component and instrumental in preventing the grating lobes.

Plenty of challenges facing the array design include power management, circuit control, thermal management, environmental consideration, and pulse circuits. However, to reduce these challenges, the industry has responded by resorting to low-profile arrays. While it has proved useful, further enhancements have ensured a reduction in its board size and consequently its antenna depth. However, the next-generation antenna design progresses from this board configuration to a more flat-panel approach. The integrated circuit has a high integration for a simple mount on the antenna board‘s back. It leads to a reduced antenna depth which helps when it comes to loading it on portable applications.

Digital Beam Synthesis

Plenty of phased array antennas have deployed analog beamforming approaches featuring the phase adjustment utilizing the IF or the RF frequencies in the immediate past. However, a lot of interest has centered on digital beamforming. Every antenna element possesses a data converter set, with the phase adjustment getting carried out digitally in data converters such as FPGA.

Digital beamforming has various benefits. It includes the capacity to convey multiple beams, instantly changing the number of the beams, etc. Such flexibility comes in handy and proves attractive for numerous applications. However, consistent enhancement of data converters has resulted in reduced power consumption, better RF sampling.

It is important to consider plenty of factors when seeking digital beamforming solutions. While such factors are diverse, each depends on the number of beams, cost, and power consumption targets. For instance, a digital beamforming solution will feature high power consumption as each component gets combined with a data converter. However, it has plenty of flexibility and convenience when it comes to the formation of multiple beams.  It is also vital to note that data converters need a higher vibrant range as beamforming, especially since cull blocking can only happen post digitization.      

Types of Antenna Printed Circuit Boards     

  

Flex PCB Antenna

The Antenna PCB design and fabrication process require understanding the diverse types in existence and their respective applications. You cannot design or produce something you have no idea about its specific application. As already explained, three dominant categories of antenna PCBs exist. However, it transcends the classification into the numerous antenna PCB types.

Comprehension of the design requirements, materials, and the fabricating company to approach your antenna PCB need become crucial before the manufacturing process. While RayMing PCB and Assembly Company will always cover your antenna PCB inquiries, prototyping, and manufacturing needs, this section will detail the diverse antenna PCB types you must know before starting your design process. Let us get started.

PCB wifi Antenna

The PCB wifi antenna provides customers with easy drop and a reliable solution for integrated wifi communication. It also comes customizable based on the needed specifications for the connector type and cable length. Some of the specifications that accompany the PCB wifi antenna include the following.

It is RoHS compliant because of the materials deployed in its fabrication. The PCB wifi antenna also offers a 5G and 4G range besides having an IPEX connector for connectivity. The industrial temperature range entails -40 to 80 degrees Celsius.

Attributes

PCB Bluetooth Antenna

It is an instrumental component that allows for Bluetooth pairing and connection in different areas of application. The PCB Bluetooth antenna comes embedded and proves robust, flexible, and direct customer PCB placement. What’s more? The antenna type has above 70% and more than 45% average efficiency across bands for off-ground and on-ground solutions, respectively.  

Attributes

  • It comes as a PCB embedded structure complete with ground clearance and small form factor requirements.
  • High-performance embedded solution
  • The on-ground and off ground solutions
  • Extensive app support and design collateral
  • Regular “Off-the-shelf” product
  • Cost-effective and rugged design that allows for pick and place, SMT, and reel and tape packaging

2.4 GHz PCB Antenna

The antenna type comes as a compact dual-band antenna, especially for the CR2032 coin cell design. It receives and transmits at 2.4 GHz frequency besides having a 21% practical efficiency mean across the 2.4 GHz ISM band and 51% at 868 MHz bandwidth coverage for either band. The 2.4 GHz PCB antenna can also get tuned for 915/920 MHz and 2.4 GHz.

It mostly comes embedded for applications that require integration flexibility. It also applies or both Bluetooth and WLAN applications of 2.4 GHz frequencies.  

Attributes

  • Highly efficient PCB design
  • IPEX connector
  • It is designed for Omni-directional functions
  • Low profile and with a compact size

GPS PCB Antenna

It is an important antenna type that has its application in devices requiring decidedly compact antennas featuring high radiation efficiency performance. Most GPS PCB antennas (ceramic) provide an average total radiation efficiency of a minimum of 60% over 1561 to 1602 MHz. It also supports high radiation efficiencies above 70% besides supporting an extensive range of operating temperatures.

Attributes

  • Low-profile GPS antenna radiator that converts unguided electromagnetic waves into guided waves
  • Pick and place features.
  • Laser direct structuring formed antenna radiator to leverage high yield, laser structuring precision, and consistent RF, among other useful aspects.
  • Nickel or gold traces that function as transducers
  • Silver pin that fixes and positions the antenna onto the printed circuit board
  • Feeding pad to connect the transceiver and the PCB   

GSM PCB Antenna

The GSM PCB antenna type comes as a custom-designed FR-4 quad-band antenna for tracking devices. It possesses a high RF efficiency and proves compliant with RoHS besides satisfying the PTCRB requirements.  

Attributes

  • Supported band includes GSM 1900, 1800, 900, 850, UMTS 2100
  • Frequency bands of 824~960 and 1710~2170 MHz
  • The impedance of 50 Ω
  • Ultra-small with dimensions of 74. x 8.2 x 0.8 nm
  • A gain of 1.5 dbi ~ 3 dbi
  • Band, antenna, and frequency efficiency for instance;
  • GSM 850, 824 ~ 896 MHz, 17%
  • UMTS 2100, 1920 ~ 2170 MHz, 68%
  • GSM 900 , 880 ~ 960 MHz, 38%
  • The GSM 1900, 1850 ~ 1990 MHz, 70%
  • GSM 1800, 1710 ~ 1850 MHz,  60%

433 MHz PCB Antenna

It mostly comes with a single chip RF transceiver that features FSK demodulation and modulation capability. The 433 MHz PCB antenna finds its primary application in UHF radio equipment as a compliance requirement, especially by ETSI specification. It also applies in remote controls, automotive, toys, security and alarm systems, telemetry, and wireless communication.

Attributes

  • Two frequency bands
  • True SC (single chip) FSK transceiver
  • No configuration or setup
  • No need for data coding
  • 20kbit/s data rate
  • Limited external components needed
  • Low power intake
  • Wide range of supply
  • Standby mode  

NFC PCB Antenna

The PCB antenna type comes as an on-chip 13.56 MHz mounted on a PCB for near-field communication applications. It possesses an IPX/U.FL connector and thus can get deployed by Xadow NFC, Grove NFC, and NFC Shield V2. It has a maximum range of 50mm and a cable length of 120mm. The NFC PCB antenna is ideal for NFC applications, especially those with size limitations. It includes automotive keyless entry, wearable devices, smartphones, payment terminals, and access controls, to mention but a few.

Attributes   

  • Comprises integrated active boost transmission
  • Its tiny footprint permits system printed circuit board size-reduction
  • Low power intake
  • Performs efficiently, including shielded environments
  • It has a dimension of 5 x 5 x 1mm
  • It is Reach and RoHS compliant

RFID PCB Antenna

The PCB antenna type comes as an integral antenna deployed primarily in tracing and tracking printed circuit boards during and post-manufacturing processes such as anti-counterfeiting of high-end products. It can have a read range of up to 10m based on the design and type of RFID PCB antenna, as much as tracking and tracing only needs a few centimeters.  Therefore, it finds its application in inventory and retail control, toll booths and subway passes, and theft prevention.

Attributes

  • Two low-frequency bands, including the 13.56 MHz and the 125 kHz
  • Operates using radio waves to capture and read information devoid of any direct contact
  • Numerous classifications are based on generation and class. Classes centered on functionality includes class 0 to class 5
  • Possesses both active and passive RFID tags and is thus capable of simultaneously retrieving numerous RFID tags
  • Highly reliable communication and also a pliable configuration with this antenna type

Esp32 PCB Antenna

It is a highly integrated module featuring Bluetooth and wifi MCU and possesses low power intake besides a steady performance. The ESP32 PCB antenna has applications in low power sensor networks to some demanding tasks like MP3 decoding, music streaming, and voice encoding. It uses the ESP32-D0WD chip and combines the 2.4GHz dual-mode Bluetooth and wifi. The CPU clock frequency can get adjusted from 80 MHz to 240 MHz.

Attributes

  • Integrates wifi, Bluetooth, and Bluetooth LE for a wide range of applications
  • A sleep current of not more than 5 µA
  • Data rates of up to 150 Mbps
  • The antenna output power of 20 dBm to ensure a wide physical range
  • Dual CPU cores

Flex PCB Antenna

It comes as a highly reliable, low profile, economic, and flexible antenna type widely utilized in the wireless industry. It primarily consists of a polyimide flex PCB complete with a conductive copper material for the anticipated antenna typology. The flex PCB antenna can apply in the development of monopoles, printed F, and dipole antennas. Most of these antennas possess a coaxial cable that connects them to the necessary circuit. What’s more? This PCB antenna comes thin and with a peel-able back strip for surface sticking purposes.  

Attributes

  • Bendable and thus can get embedded in IoT modules that are small with limited circuit board space
  • It is possible to place them in all manner of ways, including vertically, co-planar, or horizontally to the primary PCB
  • Customization options for the flex PCB antenna length make them simple to connect to a specific module.
  • Simple fabrication requirements similar to those of standard printed circuit board manufacturing approaches  
  • Similar performance levels to those of Omni-directional antennas

4G PCB Antenna

The 4G PCB antenna type has an operating frequency of 2400-2500 MHz besides a 3dBi gain. It is wireless when it comes to transmission and reception of signals and applies widely in the telecommunication sector for communication purposes. The antenna also has an impedance of 50Ω and linear polarization. With an operating temperature of -30° to 60° C coupled with its U.FL connector type, dimensions of 49 x 32 x 2mm, the 4G PCB is perfect for its corresponding application areas.

Attributes

Significance of Material Effects on the Performance of the Antenna PCB

As already established, antenna PCBs are crucial in providing sturdy performance coupled with small footprints in electronic communication. Designers need to take into account a lot of factors that converge to make antenna PCBs functional. Besides the components, layout, and other similar considerations, the type of material is always important. It can affect the performance of the PCB antenna, especially in the area of passive intermodulation.

So while diverse types of antenna PCB exist, it is prudent to consider material aspects that affect passive or active circuits deployed in RF frequencies. It includes dissipation factor, dielectric constant, CTE or coefficient of thermal expansion, thermal conductivity, TCDk or the thermal coefficient of dielectric constant, etc. Such information becomes pivotal in providing valuable insights on the material’s corresponding implication in an antenna PCB.

Therefore, consider these aspects before picking the right material to use for your antenna PCB design as a designer.

Closing Thoughts

The subject of antenna PCBs is wide-ranging and covers diverse aspects. However, as a beginner, starting with the aspects detailed in the article will serve as an incredible precursor to designing and fabricating top-rate antenna PCBs to suit your antenna application area.

Antenna PCB

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