RayPCB.com offer Quick Turn PCB Assembly and Rapid PCB Prototype for your research projects . As one stop PCB manufacturing and PCB assembly provider , RayMing Technology provide high quality Quick Turn PCB assembly service solution that can assemble your PCBs as per your specifications in as little as 72 hours .
1. Quick turn PCB prototyping in as little as 24 hours
At RayMing we understand that speed is an essential part of the modern business equation. Quick Turn PCB fabrication and PCB assembly services are the foundation of our business. Our highly experienced manufacturing personnel are ready and willing to do “whatever it takes” to serve your New Product Introduction (NPI), PCB Prototyping, Bread Boarding and Modeling & Engineering needs.
If you have a electronic project that needs to be done rushly , look no further than RayMing. We have the quick turn PCB capabilities to meet your tough project deadlines. We have procedures in place to assure your PCB order is expedited throughout the entire process, from quoting to shipping. Our quick turn process, like all of our other services, is completed all in under one roof, with no out-sourcing. RayMing is proud to offer our quick turn PCB services to all customers, including full certification for defense ,industry ,automotive products.
Our quick turn PCB circuit boards are processed rapidly, without sacrificing the high level of quality that customers have come to expect from RayMing .
1.PCB fabrication in as little as 24 hours ( single sided PCB / Double Sided PCB ,4Layer PCB )
2.Interactive digital systems in place to assure rapid quoting, order entry, engineering, tooling, fabrication, testing and shipping
3. ALL under one roof of FABRICATION of standard PCB processing
4.Total PCB Manufacturing control of build time and product quality
2. Quick Turn Electronic components procurement for assembly
Electronic component parts procurement for PCB Assembly on average requires about 10 to 12 purchase orders to be placed with various suppliers.
At RayMing Technology, we have solved this issue by establishing and maintaining strong relationships with key component distributors: Digikey, Mouser, Newark, and Arrow. Our established business relationships assure our customers the highest quality service for the price. What this all means for your business is that your are now free to concentrate on your core competencies like: product development, sales, marketing, supply chain management, etc.
1.Strong alliances with key component distributors
2.Prototype and Production Quantities Welcome
3. Quick-turn Procurement Available
4.Large Volume Discounts
5.Worldwide Network with Access to International Stock
6.In-House Stock – Common values, tolerances and sizes of passive devices in stock
Whether RayMing Technology procures your electronic components (fully or partially), or you provide a consigned kit (full or partial). You will be completely satisfied with our professional electric components procurement service from our material manangement team.
3.Quick Turn PCB Assembly
Basing on fast PCB manufacturing and Quick turn components procurement support , We can guarantee the pcb assembly production .
Our PCB assembly lead times are the shortest in the industry. For prototype PCBs, we have lead times of 24/48 hours or 5/10 days. For low-volume production orders, you can choose lead times of 10, 15 or 20 days. For mid-volume production orders, we offer 15, 20, or 25 days.
Utilizing the most sophisticated surface mount and through-hole equipment, we can assemble a wide variety of PCBs, including SMT, through-hole and mixed technology. We also do BGA rework and X-Ray testing. We can assemble single-sided or double-sided PCB with surface mount packages.
RayMing can take on every aspect of your Prototype PCB assembly process, or we can just take your kit and files and get started. We offer custom board fabrication capabilities by ourself (12 years PCB Manufacturing experience ); we can source some or all of your parts; and we can even help with changing design and layout. In addition, we can move your prototype to short-run production or volume commitment, or we can pass it on to full-scale production with our volume manufacturing partner.
If you are a niche electronics designers who need short runs of extremely high-end boards, mass market engineers who need very fast, highly reliable prototypes, and designers working on the next big thing. Then you come to right Place , RayMing will be your best partner .
Quick Turn PCB Assembly
The use of printed circuit boards will never be underestimated, especially in the electronics industry. These boards have been available for a long time. PCBs help engineers to fabricate electronic devices.
Since the manufacturing of printed circuit boards is time-consuming Quick turn PCBs are an ideal option when time is considered. Quick turn PCB assembly helps you save as much time as you can. This article talks about everything you need to know about Quick turn PCB assembly.
What is Quick Turn PCB Assembly?
As the name implies, quick turn PCB assembly is a type of PCB that can be assembled within a short time. This means that faster techniques of PCB assembly are employed. However, several factors influence the duration of quick turn PCB assembly. Quick turn PCB assembly is the best solution for PCB users who don’t want any delay in the assembly of their PCBs.
These PCB assemblies are suitable for complex circuits, fully assembled PCBs and basic circuits. Quick turn PCB assembly reduces delay in manufacturing and helps users get their PCB assembly in faster turnaround. This assembly meets the requirements of users.
The manufacturing process of a Quick turn PCB takes a short period. This enables the customer to save both time and money. This quick-to-go option offers a lot of advantages to customers.
Advantages of a Quick Turn Assembly
Like every other PCB, Quick turn PCBs have their own advantages.
Saves time: Quick turn PCBs offer customers with a timely solution for their PCB materials. Quick turn PCB manufacturing firms help customers to save their time as they receive their boards within a short time. Even boards that are technologically advanced can be fabricated in less time.
Offers a wide selection of boards: Quick turn PCB companies offer different types of PCBs. These firms are concerned with meeting your PCB requirements.
Saves cost: This is one of the benefits Quick turn PCB assembly offers. Manufacturers can reduce their production costs. This reduces the time of manufacturing and as such, saves opportunity costs.
Quick Turn PCB Prototypes
One of the most integral aspects of the PCB industry is the prototyping of boards. PCB prototypes involve utilizing previous patterns to develop new PCBs. Prototypes enable manufacturers to examine the PCB to detect any defect and make improvements.
Therefore, these manufacturers can deal with the defects and mistakes at early stages. Making changes to a PCB at the final stages can cost a lot, therefore, PCB prototypes prevent this. Quick PCB prototype enables manufacturers to assemble the circuit boards before they start conclusive production.
PCB users always prefer Quick turn PCB when they want to receive their boards in a timely manner. PCB manufacturers try to meet the needs of users. They look for quicker manufacturing options for their customers. Therefore, Quick turn PCBs are an ideal choice. PCB prototype serves as a framework for the production of the final PCB.
Why Quick turn PCB Prototypes
- Prototyping Quick turn boards offer a lot of benefits such as;
- Reduces synthesis and production costs
- Saves time and allows the producer to check the design in the early stages.
- Allows manufacturers to get feedback from their customers
Quick Turn PCB Assembly Process
Quick turn PCBs have three different assembly processes which are;
Through-hole assembly: This type of assembly process involves mounting a through-hole component on an empty circuit board. In this process, the components are soldered on the boards. With the use of insertion machines or hands, you solder the leads on the pads. The through-hole assembly process is often used in the production of Quick turn PCBs.
Surface mount assembly: The surface mount assembly process involves mounting electrical components directly on the PCB stackup. Solder materials are used to mount the electrical components on the PCB stackup without the need to drill via any holes.
Mixed quick turn PCB assembly: This involves employing the two main types of assembly process mentioned above. It utilizes both through-hole and surface mount assemblies.
Factors that Determine the Cost of Quick Turn PCB Assembly
As it was earlier mentioned, several factors determine the cost of quick turn PCB assembly. These factors include;
Labor cost: The cost of machine and labor for the assembly of quick turn PCB will determine its price. The overall cost of the PCB is determined by the cost of machine power and labor. The type of circuit board you want to manufacture will also determine the type of machine used.
Quantity: The number of layers on every board determines the price also. If the quantity of these boards is more, the cost of Quick turn PCBs will increase.
Packaging and delivery: This factor will also determine the cost of quick turn PCBs. The cost of delivery and the packages type on the circuit boards determine cost. For quick turn PCB fabrication, packaging and delivery is important
Turnaround time: Manufacturers need to put more effort and work round the clock to deliver these PCBs on time. Therefore the cost of the quick delivery will depend on the turnaround time. A shorter turnaround time indicates more cost.
Assembly technology: For quick turn PCBs, there are different types of assembly technologies. Some quick turn PCBs employ both through-hole and surface mount assemblies. The cost depends on the type of assemblies employed.
Steps in Quick Turn PCB Assembly Process
There are major steps you need to follow during the fast PCB assembly process.
Submit your design: After coming up with the design you want, you will submit the design. The design should be submitted in the Gerber file format. Ensure the file is accompanied by the materials’ bill. Doing this will help the manufacturer understand what you want.
Receive quote: Once the manufacturer receives your files, he/she will go through your file to save time. You will get your quotation within a day if each detail checks out.
Confirm file and order: Immediately you approve of the assembly process, your file will be confirmed. Then they will start the planning and preparation of how your PCB can be manufactured.
Procurement and assembly: The manufacturer needs to check the bill of materials and ensure the availability of the parts. The parts have to be procured and their arrival must be planned faster.
Testing: This is very important. The manufacturer mounts the components on the PCB stack up and they are soldered. You will then test the board and ensure it functions well.
Packaging: This is the last step. After completing all detail checks, the PCB can be packaged and delivered. The whole process must be carried out within a short period and at an affordable price.
Quick Turn PCB Assembly Process
Quick turn PCB assembly process involves some procedures which will be discussed here
Design the PCB: You have to create the PCB design. This aspect is very important. You can just have a rough sketch and use it during the design process. The major difference here is that everything has to be done much faster than the usual assembly process.
Create the prototype: Once the design has been approved, you will have to create prototypes. This will enable you to test the design functionality. A prototype also serves as the blueprint of the assembly.
Manufacturing process: Here, you need to produce all important parts of the PCB. You need to adhere to the rules. It is important you save a lot of time for a fast turnaround time. Ensure all the components for the assembly process are ready for assembly.
Assembly process: Since you now have everything in place you can use any technique for the assembly process. There are three different assembly technologies which are through-hole, surface mount, and mixed. The components have to be placed on the board. Solder mask must be applied on the PCB.
Factors to Consider when Choosing a Quick Turn PCB Assembly Manufacturer
There are several Quick turn PCB assembly manufacturers. Therefore, it is important you consider certain things when choosing a Quick turn PCB assembly.
The quality of the product: In as much as Quick turn PCB assembly is often fabricated within a short period of time, quality is important. You don’t want something of poor quality. When considering quality, you must take note of every aspect of production.
Manufacturing speed: Although the fabrication of Quick turn PCB assemblies is done without any delay, it is important to check the delivery schedules and turnaround times. In most cases, prices are determined by the cost of delivery schedules.
Price: This is another thing you should consider. There are Quick turn PCB assembly manufacturers that offer affordable services. For users who are working with a budget, these manufacturers are the best option to go for.
Customization options: Different PCBs require different specifications. Since not all PCB products can meet the requirements of all users, it is important to go for a manufacturer that can deliver a product that meets your needs.
Experience: This is another key factor you must consider. Experience tells it all. You should opt for a manufacturer that is experienced in this field.
Frequently Asked Questions
How many surface finishes does a Quick turn PCB assembly have? Quick turn PCB assembly has various surface finishes which include electroless nickel immersion gold, hot air solder leveling, immersion silver, and lead-free hot air solder.
What quality assurance standards are available for Quick turn PCB assembly? There are important quality standards available for Quick turn PCB assembly. Some of them include; UL quality standards, RoHS quality standards, and IPC quality standards. Assemblers should work according to these standards.
Quick turn PCB assemblies save cost and time. These PCBs offer several benefits to users. They ensure that there are no delays in the fabrication of PCBs required by users. Quick turn PCBs are also utilized in several applications and their demands have continued to increase over time.