Mission-Critical PCB Solutions for Aerospace & Defense Applications
Our ITAR-registered facility specializes in manufacturing high-reliability printed circuit boards engineered to meet the demanding requirements of aerospace, defense, and space applications. With decades of experience serving military contractors, satellite manufacturers, and commercial aerospace companies, we deliver PCBs that perform flawlessly in the most challenging environments.
ITAR Compliance & Security
Fully ITAR Registered & Compliant
- U.S. State Department ITAR registration with current compliance certification
- 100% U.S. citizen workforce with appropriate security clearances
- Secure facility with controlled access and comprehensive security protocols
- Complete supply chain traceability with ITAR-compliant material sourcing
- Confidential data handling with secure file transfer and storage systems
Aerospace-Grade Specifications
Advanced PCB Technologies
- Layer Count: 2 to 50+ layers with precision impedance control
- Material Systems: High-temperature polyimides, low-loss RF materials, space-qualified substrates
- Thickness Range: 0.002″ to 0.500″ with ยฑ0.0005″ tolerance capability
- Via Technology: Micro-vias, blind/buried vias, HDI structures
- Surface Finishes: ENIG, OSP, hard gold, selective plating
Environmental Qualifications
- Temperature cycling: -65ยฐC to +200ยฐC operational range
- Vibration and shock resistance per MIL-STD-810
- Altitude performance up to 100,000+ feet
- Radiation tolerance for space applications
- Salt spray and humidity resistance testing
Quality & Certifications
Industry Standards Compliance
- AS9100D aerospace quality management system
- IPC Class 3 workmanship standards
- J-STD-001 space applications certification
- NASA-STD-8739 series compliance
- MIL-PRF-31032 military specification adherence
Rigorous Testing & Inspection
- 100% electrical testing with flying probe and in-circuit test
- X-ray inspection for hidden solder joint analysis
- Microsectioning and metallographic analysis
- Thermal cycling and burn-in testing
- Certificate of Conformance with full traceability documentation
Specialized Capabilities
RF/Microwave PCBs
- High-frequency designs up to 110 GHz
- Ultra-low loss tangent materials
- Precise impedance control (ยฑ5% tolerance)
- Advanced via stitching and grounding techniques
Flex and Rigid-Flex Solutions
- Dynamic flex applications with 10M+ bend cycles
- Space-saving designs for weight-critical applications
- EMI shielding integration
- Custom stiffener and connector solutions
High-Density Interconnect (HDI)
- Component densities exceeding 1000 I/O per square inch
- Sequential lamination processes
- Any-layer via structures
- Ultra-fine pitch BGA support
Applications & Markets
Defense Systems
- Avionics and flight control systems
- Radar and electronic warfare equipment
- Missile guidance and propulsion systems
- Command, control, and communications gear
Commercial Aerospace
- Flight management systems
- Engine monitoring and control
- Passenger entertainment systems
- Navigation and weather radar
Space & Satellite
- Satellite communication payloads
- Earth observation sensors
- Deep space exploration instruments
- Launch vehicle electronics
Supply Chain Excellence
Procurement & Materials
- Authorized distributor partnerships with major substrate suppliers
- Raw material certification and incoming inspection
- Conflict minerals compliance reporting
- Just-in-time delivery scheduling
Lead Times & Capacity
- Standard lead times: 3-4 weeks for production quantities
- Expedited services available for urgent requirements
- Prototype turnaround: 5-10 business days
- Annual capacity: 50,000+ square feet of PCB production
Engineering Support
Design for Manufacturing (DFM)
- Pre-production design reviews with detailed feedback
- Signal integrity and thermal modeling analysis
- Component placement optimization
- Manufacturing cost reduction recommendations
Technical Consultation
- Material selection guidance for specific applications
- Reliability engineering and failure analysis
- Test strategy development
- Obsolescence management support
Quality Assurance Promise
Every PCB manufactured in our facility undergoes comprehensive quality verification before shipment. Our zero-defect commitment includes full statistical process control, continuous improvement initiatives, and customer-specific quality requirements implementation.
Contact our aerospace PCB specialists today to discuss your next mission-critical project and experience the reliability that aerospace professionals trust.
