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Rogers RO4003 PCB /Rogers 4003C
The Rogers RO4003 material can be removed with conventional nylon brushes. Prior to copper plating without electricity, no special treatment is required. The plate must be treated with conventional epoxy/glass processes. Usually, the removal of drilled holes is not necessary because the high TG resin system (280 ° C + [536 ° F]) is not prone to discoloration during drilling. The resin can be removed using a standard CF4 / O2 plasma cycle or a double pass through an alkaline permanganate process if the stain results from aggressive drilling practices.
The surfaces of the plates can be mechanically and/or chemically prepared for photoprotection. Standard aqueous or semi-aqueous photoresists are recommended. Any of the commercially available copper wipers can be used. All filterable or photographic solder masks normally used in epoxy/glass laminates adhere very well to the surface of Rogers RO4003. Mechanical washing of the exposed dielectric surface prior to application of the solder mask and a designated “registered” surface should avoid optimal bonding.
HASL and REFLOW:
The baking requirements of RO4000 materials are comparable to those of epoxy/glass. In general, equipment that does not bake epoxy/glass plates does not need to bake RO4003 plates. For installations that make epoxy/bake glass as part of the normal process, we recommend cooking at 300 ° F 250 ° F (121 ° C-149 ° C) for 1 to 2 hours. RO4003 contains no flame retardant. It is understood that plates enclosed in an infrared (IR) unit or operating at very low transport speeds can reach temperatures in excess of 700 ° F (371 ° C). RO4003 can start burning at these high temperatures. Systems that still use IR reflow units or other devices that can reach these high temperatures should take the necessary precautions to ensure that there are no risks.
Life of life:
High-frequency laminates can be stored indefinitely at room temperature (55-85 ° F, 13-30 ° C) and humidity. At room temperature, the dielectric materials are inert at high humidity. However, metal coatings such as copper can be oxidized when exposed to high humidity. Standard pre-cleaning of PWB can easily remove corrosion from properly stored materials.
RO4003 material can be machined using tools and hard metal conditions commonly used for epoxy/glass. The copper foil must be removed from the guide channels to prevent smearing.
Rogers Ro3003 / Rogers 3003
Ro3003 is one of Rogers PCB materials are ceramic filled PTFE composites for use in the commercial microwave and RF applications. This family of products is designed to provide exceptional electrical and mechanical stability at competitive prices. Rogers Ro3003 is an excellent dielectric constant stability over temperature, including the elimination of the dielectric constant change that occurs at room temperature with PTFE glass materials. In addition, Ro3003 laminates have a low loss factor of 0.0013 to 10 GHz.
Features and Benefits
- Car radar
- RF Coupler
- Cost-sensitive aerospace applications
- GPS antennas
- Low Dielectric Losses: Laminates can be used in applications up to 77 GHz
- Excellent mechanical properties against temperature: reliable multi-layer plate constructions and tape lines
- Uniform mechanical properties for a wide range of dielectric constants: ideal for multi-layer plate designs with a range of dielectric constants and suitable for use with hybrid designs of multilayer epoxy glass plates.
- Stable temperature and frequency stable dielectric constant – ideal for bandpass filters, microstrip antennas, and voltage controlled oscillators
- Low in-plane Coefficient of Coefficient Coincidence: provides more reliable surface mountings, ideal for temperature-sensitive applications and excellent dimensional stability
- The manufacturing process in volume: economic price rolled
- Compatible lead-free process
Rogers RO3003 is a ceramic-filled PTFE composite/laminate used in commercial microwave and RF applications. It offers excellent stability with a dielectric constant of 3 to 40 GHz at room temperature. The material has a dissipation factor (Df) of 0.0013 to 10 GHz and is ideal for bandpass filters, microstrip antennas, and voltage controlled oscillators. High-performance material for RF and microwave circuits. Rogers RO3003 High-frequency laminate for the generation of microwave prototypes and high-frequency circuits. These materials have a very low dielectric loss to use up to 40GHz. We sell two sizes of 4.5 x 6 inches and 9 x 6 inches to keep the enthusiast’s cost.
- Dielectric constant: 3.00
- Loss factor: 0.0013
- Substrate thickness: 0.02 “(0.5 mm)
- The thickness of copper: 0.5 ounces
- Small size = 4.5 “x 6”
- RO3000 printed circuits
- Automotive radar applications
- Global Position Satellite Antennas
- Mobile telecommunication systems: power amplifiers and antennas
- Patch antenna for wireless communication
- Satellites for direct transmission
- Data link in cable systems
- Remote meter readers
More Reading Guilde:
Regarding the manufacturing of Printed Circuit Boards, there are different materials to use. Among the most common materials used in producing PCBs are the Rogers 4003 and Rogers 3003. There is a question people frequently ask. Are there differences between Rogers 4003 and Rogers 3003? You should never assume that you can make both materials from the same components. Use a standard and high-frequency material for all PCBs. It is very crucial for us to thoroughly give more explanations on the distinctive characteristics of the Rogers 4003 PCB material. Many often assume its properties are the same as the Rogers 3003.
Here, you’ll get an explanation on the variance between the two components of the Rogers materials. Readers will learn more about the Rogers 4003 and as well as the 3003. Both have properties that you cannot find in some other PCB materials. This is because of their distinctions. You have the right piece in your hands. Simply learn more about PCB designs.
What Are Rogers Materials?
In this part of the article, we will begin with what the Rogers PCB materials are. The Rogers PCBs are majorly high frequency and hydrocarbon ceramic materials. It aids an upgraded development in production and its result is profound. It also decreases cost printed construction that enables its heating steady. Therefore, it diminishes the electrical damage or cost that is some wave loss.
The Rogers PCB has some components made from the Flame Retardant Level 4. This FR4 is present in several PCBs. They are some components of reflector fiber or adhesive which come with amber foil layered on either a particular area or both surfaces.
These PCBs play an essential role in the manufacturing of electronic devices. That is why it is crucial to selectively pick the right components in the production of PCB. Every designer or engineer must become familiar with the right material for PCB. This is because they mostly play a role in the works of designs and construction of electronic products.
These boards possess some high-frequency properties. The Rogers materials are more highly-priced than fiber meth. Also, these materials are about 6.15 DK or 11 DK. The Rogers PCB is always durable. Also, it often comes with a steady temperature. It is not the kind of PCB that has a very unreliable component.
The Rogers PCB elements have about three main groups. These three categories include the laminates, bonding substances, and the metal facing or lining. The metal lining is a type of protective covering for the PCB. It has some resistive settings. The bonding substances include electrically heating glue and prepreg.
You cannot ignore the world of automation as well as aeronautical engineering. In the military, this is important for jamming systems. For amplifiers, and anything related to RF engineering, this is also useful.
Read about Rogers SYRON 7000 PCB here
What is Rogers 4003?
The Rogers 4003 Printed Circuit Board is a PCB model that operates on a woven reflecting surface. You support it with either tile or hydrocarbon. Rogers 4003 is a laminate that offers high-speed performance. This is as a result of its low dielectric loss and tolerance. This high-frequency PCB has some great features. These include
- A low thermal coefficient of dielectric constant
- Great dimensional stability
- Other mechanical and electrical properties
This PCB features some stunted thermal measurement of dielectric regularity. It also offers little in-plane extension quantity, and superb depth stability.
The importance of the RO4003 is well known. It is also crucial for designers to know the worth of this PCB to designs. It is useful in FR4 production. This includes multifaceted PCB development. It also has some sturdy lead loose braze modifying compatibility. From the creation along with material expansion, circuit making to the last constituent assembly, engineers see to the fabrication of this PCB.
RO4003 PCB has a small dielectric constant because of the little mislaying of the setting up material. The element is RO4003 C. This element comes with some compact check on top of the DK. This element misplaces extremely tiny heat intensity. However, it is the most essential for production.
Benefits of Rogers 4003
You can use the Rogers 4003 on RF microwaves due to its thermal and electrical properties. This PCB features some very important benefits. These include:
Unfluctuating electrical criteria
This is one of the key features of this particular PCB. Its electrical components are firm. This makes it very solid and durable. This is why designers and engineers can maximally use this PCB for electronic equipment.
Its dielectric resistance and dropping are quite flat
In a way, it becomes fitting for applications that require colossal frequency conduct. This PCB can work perfectly for colossal tech devices that automatically use high frequency.
One can detach the RO4003 PCB component using some regular fiber brushes
Ordinarily, you don’t need any exceptional procedure to precede the copper lamination or covering in the absence of electricity. This PCB serves multiple functions. Generally, you can use it for Microstrip. Also, it is great for cellular radix terminal antennas along with power ampere.
Ideal for high-frequency applications
Due to the great properties of Rogers 4003, you can use them for high-frequency applications. This is one good reason why RF microwave circuit engineers prefer it. It also plays a vital role in the military, automobile, and telecommunication industries.
Other Facts about RO4003
There are several other facts about the Rogers 4003, users must know. First, is that an expert electronic designer has to supervise the fabrication process of this PCB. Its features are simple and its design development is straightforward. It possesses some unconventional electromagnetic prevalence. Interestingly, the Rogers 4003 is also useful for applications requiring frequencies more than 300MHz.
High-frequency PCBs were originally helpful in military operations. With development, they gradually become more accessible in medical operations. It is also accessible in contemporary industrial operations. This is seen in all advanced communication applications across the globe.
This PCB is not only appropriately useful for HF applications. It could be present in any application as long as it can work effectively. The RO4003 PCB possesses some excessive aversion to heat. It also comes with low power or current sound. Besides, it has little water receptiveness, close effusiveness related to copper cart as well as low dissolution agent.
Other notable features of this PCB include its possession of high fiber conversion febricity or condition. It also comes with exceptional magnitude steadiness. Above all, it is not so difficult to produce in huge amounts. This makes it so popular in its usage among engineers.
It is paramount to know about the Rogers 4003 dielectric constant of this PCB. The dielectric material of any PCB is some element that encloses the coating of a PCB. This could possess some low electric gravity or voltage. These components are different. They may be some specific alloy oxides, fiber, phlogopite, porcelain, or some ductile.
Limitations of Rogers 4003
The Rogers 4003 has some restrictions. This is owing to the elements used in its fabrication process. The components are fixed on hydrocarbons. The effect primarily is that the hydrocarbon element is prone to certain changes.
This is in relation to its risk to oxidative conditions for an extended period of time. You must not overly expose the RO 4003 to harsh thermal expansion. Its dielectric features start to alter gradually in such a scenario.
The solder mask on Rogers 4003 PCB basically halts terse circuits in the PCB. Although the use of a solder mask is not a must for Roger 4003 PCB. Irrespective of the distribution of shielding to the PCB, the solder mask can also discordantly change the conduct of the PCB. That is the reason one may consider using the liquid form of a solder mask.
What is Rogers 3003?
The Rogers 3003 is also a high-frequency PCB. Its elements are PTFE compounds meant for use in some materialistic microwave with an RF operation. The Rogers 3003 is common in designs. This is because it is durable and quite affordable.
It gives excellent solidity with some dielectric constant which is about 3 to 40 GHz within room febricity. The element has a dissolution component of not less than 0.0013 to 10 GHz. Also, it is perfect for band pass filters, microstrip antennas, as well as electron-regulated oscillators.
Rogers 3003 is a high-frequency, ceramic-filled PTFE laminate applicable for use in RF and microwave applications. This laminate belongs to the RO3000 series. This is why it possesses consistent mechanical properties irrespective of the dielectric constant needed.
The RO3003 possesses some unique features of a dielectric constant of 3.00. Others include a loss agent of about 0.0013 with its substrate diameter of about 0.02. The density of its copper is within the range of 0.5 ounces.
Its enlargement measurement is equivalent to the extension measurement of copper. This additionally makes the components possess some great proportional firmness. It is noteworthy that its regular plate reduction is not more than 0.5 inches. Its Z center line CTE is about 24 ppm. This is greatly unique to this PCB. Thus, it supplies very good coating via hole dependability irrespective of being in a severe thermal domain.
Benefits and Features of Rogers 3003
Interestingly, there are so many things to know about this PCB. Let us consider where you can use this extensively. You can use it for locomotive sonar systems. Also, you can use it for mobile telecommunication operations which involve power amplifiers as well as antennas. You can also use it for satellites meant for straight transferral. It has a data connection in cord techniques.
This PCB has some superb automatic features against cold. It has trusted manifold plate creation with tape cords or bars. It comes with several advantages for designs. These benefits make it easier for engineers and designers to construct without challenges. It possesses some cost-responsive aerospace systems.
It has invariable and steady mechanical components for an extensive array of dielectric constants. Also, it is most applicable for use with crossed and blended patterns of a multifaceted bond of fiber plates.
This PCB is one of the best for electrical circuits. It allows for the free flow of electrons. It can also regulate the temperature in a certain environment. Among the Rogers PCBs, this is arguably one of the most common types.
One of the major reasons engineers prefer it is its low dielectric loss. This board is good at high temperatures. It can work within a range of not less than 10GHz. This design is also for good mechanical support. It has some polytetrafluoroethylene elements present in it.
Modern industrial science and systems make use of this type of PCB. Selecting the appropriate component is unarguably the most evaluative choice in the fabrication procedure of this PCB. If you don’t use the right material for the fabrication, it will affect the outcome of production.
What Is The Difference Between Rogers 4003 and Rogers 3003?
People sometimes assume that both classes of the Rogers PCBs are the same. As much as they may share few similarities, they have their distinct differences. In this part of the article, we shall focus on what these differences are.
In terms of fabrication, the Rogers 4003 is different from Rogers 3003. As you already know, you can strip off the Rogers 4003 PCB using typical polyester brushes. This is because preceding the copper lamination, you don’t need any peculiar analysis. You can construct the RO4003 component using some tools. Also, some steely foil methods generally used for patterns sealant or glass have their effects on this PCB.
The fabrication procedure requires varying techniques. This is the same way the selection of materials for fabrication is different. Both PCBs do not follow the same production or construction process. The materials used for both are separate components. You can fabricate the Rogers 3003 into the PCB utilizing the processing techniques of the PTFE circuit board.
The temperature management for both PCBs differ. Although they could have some high dissolution components, the way temperature control happens differs in both PCBs. One ranges between 6.15 to about 11.6. Both do not operate at the same pace.
The Rogers PCB can work even in fierce environmental conditions. The RO 4003 works differently from the R0 3003 as a result of environmental factors; although, both can work in any environment. The Rogers 4003 comes with a better thermal control owing to the high thermal voltage or gravity when weighing the differences with some PTFT constructed PCBs.
Cost of production
Also, the cost of production for both PCBs differs. Although they are both expensive because they both involve the use of technical tools in production, the price of the Rogers 3003 is lower when compared to the Rogers 4003. They have different costs. Some companies focus more on the latter than the former. However, designers cannot neglect both PCBs.
Installation requires strict supervision. Designers should note that basically for the Rogers 4003, they should never install it carelessly. This PCB has some low loss potential with firm control. The installation of both PCBs is different. They may have few similarities. However, you shouldn’t do this following the same instructions.
The glass composites of both PCBs do not share the same materials. Over time, people have always tried to compare the composites of each foil and fiber. They both come with different properties.
Both are mostly present in electrical devices. From the power amplifiers to the direct transmitter to the military applications, you need these PCBs. However, you need to use them in different proportions for their voltage. It is interesting to note that the Rogers 4003 PCB uses the pattern related to the 1080 glass.
Both PCBs have different data sheets that come with their models. People sometimes assume they come with the same PCB sheet. However, due to their different patterns, they have different datasheets.
The datasheets of these PCBs provide information regarding their thermal, electrical, and mechanical properties. When you go through their datasheets, you will realize that these properties differ between both PCBs.
Rogers 4003 is a ceramic laminate reinforced with glass. This laminate is not PTFE and as such, it is different from Rogers 3003. Rogers 3003 is a PTFE-based laminate that is utilized in radiofrequency and microwave applications. You can use this laminate in applications of about 77 GHz.
Although you can use the Rogers 4003 and Rogers 3003 in some applications, each of these materials performs better in some applications. Rogers 3003 is suitable for applications such as advanced driver assistance systems, 5G wireless infrastructure (mm wave), and automotive radar (77 GHz).
You can use the Rogers 4003 majorly in high-performance applications. These include LNB’s for broadcast satellites, sensors and radar for automobiles, and RF identification tags among others.
These two Rogers laminates feature different mechanical, thermal, and electrical properties. For instance, Rogers 3003’s thickness ranges between 0.13 to 1.52 mm. The thermal conductivity for RO3003 is 0.50 W/m/K while that of RO4003 is 0.71 W/m/K.
The dissipation factor of RO3003 is 0.0010 at 10GHz. You can measure that of Rogers 4003 at 0.0027 at 10GHz. This shows that the compositions of these laminates differ.
Users should keep the Rogers 3003 laminates at ambient conditions. Keep it at room temperature.
All Rogers laminates undergo testing to ensure they meet up the appropriate standards. For Rogers 4003 laminate, some of the IPC standards are IPC-6013, MIL-P-50884, and IPC-6018. These tests help to detect lamination-peel strength, mechanical strength, and electrical conductivity.
For Rogers 3003, advanced testing technology is applied to determine the quality of the laminate. These tests include E-test, impedance control, and X-Ray. Rogers 3003 laminates undergo surface treatment.
Frequently Asked Questions
How Long Does Rogers PCB Last?
Engineers always inquire about the perfect materials for the construction of the PCB. This is because many people are mostly concerned about their durability.
This high-frequency board can last for a very long time. This depends on if you don’t expose it to harmful environmental conditions. This board is really essential to electrical devices. It helps with the life span of your devices. With Rogers PCB, you are sure of its long life.
The most popular component of this board is the glass fiber. This material is essential because the construction of the PCB is solely on it. In certain electrical circuits, this PCB can last an entire lifetime. This is when it has superb dimensional firmness.
Everything starts with the construction and ends with its usage. An expert engineer can build a solid PCB. So far you follow the appropriate fabrication procedures.
Can I use Rogers PCB In any Industry?
Many people assume only specific industries can use this PCB. The truth is, with the advent of technology, there has been more advancement in the production of any PCB. The Rogers PCB may be more common to industries like the military, medical, tech, media, among many others.
However, every industry or person interested in constructing solid PCB can ensure they build one. The most crucial thing is to adhere to the fabrication processes. That is why an expert engineer should always help with installation.
You can use the Rogers PCB properly in various industries. The telecommunication industry is one of the most popular industries to apply the use of this material. It is crucial for all communication systems and every microwave device.
This article has focused on the benefits of both the Rogers 4003 PCB and the Rogers 3003 PCB. Each may have unique features, but they have their differences. The main purpose of this article is to provide detailed information on that.
The fabrication procedure of RO 4003 differs from RO 3003. They have a high frequency. They last long. Different industries may end up using varying Rogers PCB in construction. The airplane industry, as well as the media, has advanced the use of the PCB. The standard glass is paramount to fabrication. It is easy to construct.