How to reduce PCB Design errors and increase efficiency

Board design is a critical and time-consuming task, and any problem requires engineers to examine the entire design on a network-by-component basis. It can be said that the design requirements of the board are as good as the chip design.

A typical board design flow consists of the following steps:

 

PCB process

 

The first three steps take the most time because the schematic check is a manual process. Imagine a SoC board with 1000 or more connections. Manually checking each connection is a tedious task. In fact, it is almost impossible to check each connection, which can lead to problems in the final board, such as incorrect connections, floating nodes, and so on.

 

The schematic capture phase generally faces the following types of problems:

 

  • Underscore error: such as APLLVDD and APLL_VDD
  • Case problem: such as VDDE and vdde
  • Misspelling
  • Signal short circuit problem
  • There are many more...

 

To avoid these errors, there should be a way to check the complete schematic in a matter of seconds. This method can be implemented with schematic simulation, which is rarely seen in the current board design flow. Schematic simulation allows you to see the final output at the desired node, so it automatically checks for all connection problems.

 

The following is explained by a project example. Consider a typical block diagram of a board:

 

pcb layout

 

In complex board designs, the number of connections can reach thousands, and very few changes are likely to waste a lot of time checking.

Schematic simulation not only saves design time, but also improves board quality and increases overall process efficiency.

 

A typical device under test (DUT) has the following signals:

 

The device under test will have various signals after some pre-adjustment, and there are various modules, such as voltage regulators, op amps, etc., for signal adjustment. Consider an example of a power supply signal obtained by a voltage regulator:

 

schematics

 

In order to verify the connection and perform an overall check, a schematic simulation was used. Schematic simulation consists of schematic creation, test platform creation, and simulation.

 

During the test platform creation process, an excitation signal is sent to the necessary input, and then the output is observed at the signal point of interest.

 

The above process can be implemented by connecting a probe to a node to be observed. The node voltage and waveform can indicate if there is an error in the schematic. All signal connections are automatically checked.

 

pcb schematics

 

Let's take a look at a part of the above picture where the nodes and voltages detected are clearly visible:

 

pcb diagram

 

So with the help of simulation, we can directly observe the results and confirm that the schematic of the PCB board is correct. In addition, a survey of design changes can be made by carefully adjusting the stimulus signal or component values. Schematic simulation can therefore save board design and inspectors a lot of time and increase the chances of design correctness.